Description
RotoLevel LT
Non-Invasive, non-contact tank level measurement ultrasonic instrument with exceptional accuracy and reliability, providing inventory control of commercial applications.
- Certified for use in hazardous areas (ATEX/IECEx)
- Can measure liquid levels up to 33 feet
- TFT LCD Color Display
- Non-invasive, Ultrasonic Technology
- Design for commercial applications
- Simple/Fast to install
- Displays: level, ullage, density, temperature
- Transducers fitted with M12 industrial circular connector
- Seamlessly integrates with our in-house designed Portal via RotoHub (telemetry device)
Better control of your inventory, as our RotoLevel
- Measures liquid level & temperature within 0.5% accuracy
- When integrated with our pressure device, calculates density and mass of tank liquid
- Transfers all information through to our telemetry device (RotoHub) to provide real-time analysis of your
tank via our secure online data portal
System uses ultrasonic technology
- No tank break-in required, allowing for no downtime during installation (transducers fit outside of tank wall)
- Low maintenance
- Software and firmware updates can be performed Over The Air (OTA)
- Remote support (quick resolution without site visit needed)
Non-invasive Tank Level Measurement
Non-invasive tank level measurement using ultrasound technology represents an advanced and efficient method that various industries widely use to monitor the levels of liquids or solids within storage tanks without direct contact with the measured substance. This technique offers numerous benefits, including improved safety, ease of installation, and reduced maintenance requirements. Ultrasonic sensors operate by sending high-frequency sound waves from a transducer towards the surface of the liquid or solid inside the tank. The sound waves travel through the air, reflect off the surface, and return to the sensor. By measuring the time it takes for the sound waves to travel to the surface and back, the sensor can accurately calculate the distance to the surface and determine the level of the substance within the tank.
Advantages
One of the primary advantages of using ultrasonic sensors for tank level measurement lies in their non-invasive nature. Traditional methods often require inserting probes or other devices directly into the tank, which can cause problems when dealing with corrosive, hazardous, or sensitive materials. In contrast, operators mount ultrasonic sensors externally, either on the top or sides of the tank, eliminating the need for any physical intrusion. This not only enhances safety by minimizing the risk of contamination or chemical reactions but also simplifies the installation process. Operators can easily install ultrasonic sensors without having to empty the tank or shut down operations, leading to significant time and cost savings.
Versatility
The versatility of ultrasonic tank level measurement provides another key benefit. Operators can use ultrasonic sensors in a wide range of applications, from small laboratory containers to large industrial storage tanks. These sensors effectively measure levels of various substances, including liquids like water, chemicals, and fuels, as well as solids such as grains, powders, and pellets. This broad applicability makes ultrasonic sensors a popular choice in industries such as water treatment, oil and gas, chemical manufacturing, agriculture, and food processing. Moreover, ultrasonic sensors do not suffer from the limitations that affect other measurement techniques, such as the properties of the measured substance, like viscosity, density, or dielectric constant.
Accuracy
In addition to their adaptability, ultrasonic sensors offer high accuracy and reliability. Modern ultrasonic measurement systems come equipped with advanced signal processing algorithms that filter out noise and compensate for temperature variations, ensuring precise readings even in challenging environments. These sensors provide continuous, real-time level measurements, allowing for efficient monitoring and control of tank contents. Many ultrasonic systems also feature digital communication capabilities, enabling integration with automated control systems and remote monitoring platforms. This connectivity enhances operational efficiency and allows for timely decision-making based on accurate level data.
Low-Maintenance
Another significant advantage of non-invasive ultrasonic level measurement involves the minimal maintenance required. Since no moving parts or components come into contact with the measured substance, the risk of wear and tear greatly reduces. This results in lower maintenance costs and longer service life for the sensors. Additionally, the external installation of ultrasonic sensors makes them easy to access for routine inspections or calibrations, further simplifying maintenance procedures. Some advanced models even include self-diagnostic features that can detect and alert operators to potential issues before they become critical, ensuring continuous and reliable operation.
Up to the challenge
Environmental factors, such as dust, vapor, and foam, can pose challenges for many level measurement technologies, but ultrasonic sensors perform well even in such conditions. Specially designed transducers and protective housings enable ultrasonic sensors to operate effectively in harsh industrial environments. For example, sensors with higher frequency ranges provide more focused sound beams that can penetrate through vapor or foam, delivering accurate measurements where other methods might fail. Furthermore, ultrasonic sensors can configure with temperature compensation features to account for fluctuations in ambient conditions, maintaining measurement accuracy.
In Summary
In summary, non-invasive tank level measurement using ultrasound offers a highly advantageous method for monitoring the levels of liquids and solids in various industrial applications. Its benefits include enhanced safety, ease of installation, broad applicability, high accuracy, reliability, and minimal maintenance requirements. By leveraging advanced ultrasonic technology, industries can achieve efficient and reliable tank level monitoring, ultimately contributing to improved operational efficiency and safety.
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